Engineering Services
Precision Engineering Services
Providing Precision Engineering Services from maintenance solutions to design and manufacture of difficult food solutions, from the process to part to machine manufacture and the processes in the mechanisms’ manufacture.
There seems to be a misunderstanding that technology is complex. It is in truth anything but complex; We are about simplicity, less is more so to speak. In order to achieve that simplicity, one has to make use of technology. It’s precision in our design and manufacturing process that makes our pie solutions work so well, particularly in our cold blocking system.
In any welding process, the high levels of focused heat required will destabilize the molecular structure of materials, upsetting this structure at molecular levels creates a great deal of stress and distortion, particularly in stainless steels and carbon steels. This makes welded assemblies very difficult to manufacture precisely without the addition of other costly processes and allowance of such processes in design and development.
Simply, to achieve weld strength in all weld-aments, we need to keep the inter-pass temperature to an optimum (The inter-pass temperature, defined as the base-material temperature when welding is to be performed between the first and last weld passes). To control the mechanical and microstructural properties of weld-aments, the inter-pass temperature is critical. Yield and ultimate tensile strengths of the weld metal depend greatly on inter-pass temperature.
The Digital Revolution
To see the benefits of the digital revolution in welding technology, let us try listening first: to some music. Why? Simple: Not so very long ago, the good old vinyl record was the most important medium. The only problem was that it soon reached its limits in terms of quality. The more frequently it was played, the more the sound quality deteriorated.
With digital technology, music remains music no matter how often a song is played. The quality remains the same.
The same applies to Fronius digital welding technology: 100 % reproducible welding results. Again and again. As often as you want. The basis for this is the highest possible precision in the welding process. And it is completely digitally controlled.
This is why it is the only welding method we use in the construction of all our machines. The TIG welding process provides optimum conditions for obtaining the best welding result possible.
Precision in manufacturing is further achieved by innovative design and advanced manufacturing methods available.
Pneumatics
Additionally, we use reliable pneumatic brands with proven reliability and rugged design.
We are constantly striving to innovate where required in all aspects of what we do. Technology and method allow us to create compact; high volume production equipment and pie machines that last and are affordable to most which otherwise would not be possible.