Pie Production Solutions for small, medium and large commercial enterprises
Low Volume One, Starter Pie Making Solution
The optimization of labour in your pie making business is critical. Labour optimization can be difficult in pie production if your setup or production layout is wrong.
One of the difficulties in pie making operations is the excessive labour and the risk of bleeding labour resources through confusion in the workplace. Once out of hand, this hole can cause great loss and be difficult to plug and even find amidst the confusion that can dominate. Lack of process knowledge and organizational skills can result in confusion and the inability to effectively managing your production. We bring more understandings and some solutions to getting this right here.
Our Low Volume One startup is the perfect low-cost start-up pie production solution for home and micro businesses; with the capacity to manufacture 50 – 250 pies per day dependent on staff quantity and efficiency; A quality setup and effective entry-level pie starting place.
Comprising of our Fondant/Pastry and Dough, Sheeter, Lidding/Crimping Machine and a Dough cutter to suit; Is an effective all-around complete and affordable starter system of quality pie making equipment more than sufficient to start and grow your micro business to the next level.
On an order, you provide us with the relevant details of your pie type and size, what edge patterns you desire, and we manufacture to your requirements.
- Maintenance and electricity free,
- Industrial quality developed and manufactured for continuous production,
- An ergonomic, portable production system with great versatility to work from home or small premises,
- Make pastry products, pies, Empanada’s, roll fondants, pizza bases, rotis and more,
Low Volume Two Solution
The perfect low-cost production solution for home, micro and medium businesses; Capable of comfortably manufacturing up to 500 plus pies with up to 800 and even 1000 small pies maximum per day possible dependent on staff quantity and efficiency.
See how staffing additions impact the production process here.
It comprises of Manual Blocking Machine and Lidding/Crimping Machine and suited for the smallest party/cocktail pie to foldover and any container type pies.
On an order, you provide us with the details of your pie type and size, what edge patterns you desire, and we will manufacture to your requirement.
- Maintenance and electricity free,
- All our machines are easy to keep clean and designed to BISSC standards,
- Industrially developed and manufactured for continuous, reliable production,
- A complete, compact and mobile pie production system for home or small premises,
- An efficient pie making system full of versatility; Developed for the preparation of pastry products, pies, Empanadas. Pre-form pizza bases, chapati, rotis and more,
- Purchase this system with a second Manual Blocking Machine now or as upgrade later, to manufacture your pie bases and pie tops/lids independently. This exactly doubles your production output and ensures production fluidity.
An on-demand pie making system with healthy outputs of up to 3500 standard (5-6″) pies per day depending on your staff complements and efficiency.
Output volumes depend on pie size, type, staffing and efficiency. We have seen higher output volumes of more than 5000 cocktail pies per day being produced with this two machine combination. See output here.
The best pie making solution to start or upgrade your existing business to the maximum benefit. Easily build on as your production needs demand.
As a pie manufacturing system, it’s affordable and can’t be matched in cost vs output vs versatility. Comprising of our Pneumatic Cold Forming/Blocking and Lidding/Crimping system; Available in both 01 and 02 models to suit party and cocktail pies and larger 9,4″ family pies.
It has one of the smallest production footprints of any pie equipment system in the world. Its production and manufacture versatility and high output are packed with value and is unmatched in its low capital cost vs output.
Pie making systems developed to eliminate the unnecessary in your pie production; Translating to a noticeable per pie cost decrease and sizeable margins increase. Additional no maintenance and reliability means you can grow your business with focused freedom.
Up scaling your production becomes as simple as adding a second Pneumatic Cold Blocker to your process; The dies you will already have. This immediately doubles your pie production output, enabling the simultaneous making of pie bases and lids.
Produce of almost any shape is possible; Including complex fluted pie containers, square, rectangular, oval, or other non-round shapes are available for choice.
Besides its speed, an advantage is that any excess pastry trimmed in the pie sealing/Lidding/Crimping stage of pie production can be recycled through the process without any negative effects; Effectively creating 0% wastage.
Being key cornerstone equipment, our Blocking Machines are specifically engineered for exceptional reliability and powered by quality ISO pneumatic components.
- Tooling/dies are manufactured from non-absorbent HACCP approved materials,
- Machines are industrial hard-shell powder coated to a smooth easily cleanable inert food approved finish,
- Available in choices of colours to suit HACCP and food-safety codes at no extra cost,
- The Pie Designs and Solutions blocker works any pastry type, including delicate laminated puff pastries and more,
- It provides ever-consistent product quality, thickness and most importantly, consistent density,
- High pie production capacity of up to 1028 units per hour is achievable in pie making,
- Versatility to manufacture a wide range of product from container type, both simple and complex, as well as flat pastry forms,
- Accommodates almost any shape and size of party and cocktail pies to large ∅235mm (∅9,4inch) family pies,
- It provides versatility to make pastry products, pies, Empanadas. Pre-form pizza bases, chapati, rotis and more,
- It supports simple quick tool changing, which can be accomplished in less than 1 minute,
- Designed and manufactured to strict International Baking Standards (BISSC),
- Reduced and optimized operational costs,
- Portable, compact and maintenance free,
- Simple and safe to operate.
High-Volume Volume Solution
Comprising of Medium-Volume Solution with Dough Portioning. Portioning will remove the bottleneck experienced at around 1000 pies per day. Assisting you further towards 5000 pies per day Output volumes depend on pie size, pie type, and correct staff contingent. See possible output speed here,
It has one of the smallest production footprints of any pie making system in the world. Its production and manufacture versatility plus high output are packed with value and unmatched in its low capital cost vs output. Being able to produce a tart shell, pie shell or formed pastry part every 3 seconds.
Pie making systems developed to eliminate the unnecessary in your pie production; Translating to a noticeable per pie cost decrease and sizeable margins increase.
Comprising of Dough Portioner, Pneumatic Cold Pastry Forming and Crimping/Lidding system; Available in both 01 and 02 models to suit small party and cocktail pies to larger 9,4″ family pies.
Pie making systems developed to eliminate the unnecessary in your pie production; Translating to a noticeable per pie cost decrease and sizeable margins increase. Additional no maintenance and reliability means you can grow your business with focused freedom.
Up scaling your production becomes as simple as adding a second Pneumatic Cold Blocker to your process; The dies you will already have. This immediately doubles your pie production output, enabling the simultaneous making of pie bases and lids.
Produce almost any shape is possible; Including complex fluted pie containers, square, rectangular, oval, or other non-round shapes are available for choice.
Besides its speed, excess pastry trimmed in the pie sealing/Lidding/Crimping stage of pie production can be recycled through the process without any negative effects; Effectively creating 0% wastage.
Being key cornerstone equipment, our Blocking Machines are purposely engineered for reliability and powered by quality ISO pneumatic components.
- Tooling/dies are manufactured from non-absorbent HACCP approved materials,
- Machines are industrial hard-shell powder coated to a smooth easily cleanable inert food approved finish,
- Available in choices of colours to suit HACCP and food-safety codes at no extra cost,
- The Pie Designs and Solutions blocker works any pastry type, including delicate laminated puff pastries and more,
- It provides ever-consistent product quality, thickness and most importantly, consistent density,
- High pie production capacity of up to 1028 units per hour is achievable in pie making,
- Versatility to manufacture a wide range of product from container type, both simple and complex, as well as flat pastry forms,
- Accommodates almost any shape and size of party and cocktail pies to large ∅235mm (∅9,4inch) family pies,
- It provides versatility to make pastry products, pies, Empanadas. Pre-form pizza bases, chapati, rotis and more,
- It supports simple quick tool changing, which can be accomplished in less than 1 minute,
- Designed and manufactured to strict International Baking Standards (BISSC),
- Reduced and optimized operational costs,
- Portable, compact and maintenance free,
- Simple and safe to operate.
Max Volume Solution
Consisting of Dough Portioner, two Pneumatic Cold Blocking/Forming Machines and one Lidding/Crimping system.
Created with purpose to eliminate the needless and their high costs; like water washing and rolling. Simplification and gearing of production for fluid output, reduced costs and higher profitability, is done by grouping of processes. A compact production line with the capacity to produce up to 1000 5″-6″ pies or patterned tart shells per hour, or up to 2000 5″-6″ plain tart shells and hour.
An on-demand pie making system ensuring healthy outputs of up to 8000, standard 5′-6′, pies per day depending on your staff complement and efficiency. More than 9000 5-6″ pies have been realised and 10 000 plus of 2′-3, 5′ cocktail pies have been produced.
Comprising of Dough Portioner, two Pneumatic Cold Dough Forming Machines and manual Pie, Crimping system; A complete pie manufacturing system that provides total production fluidity. Geared for a high output of 3 seconds per pie or a tart shell every 1,5 – 2 seconds. Its modularity allows for simple expansion as you grow or make use of the versatility. You can set up your high-volume solution with a wide variety of dies for forming a range of products and the ability to effortlessly changeover. Output volumes again depend on pie size, pie type, and correct staff contingent. The larger the commodity the slower the cycle and the smaller the pie the faster is production.
8000 pies per day can be produced on three 2, 25m x 1, 25m stainless steel worktables inline, totalling 6, 5m x1, 25m compact; with the smallest production footprint vs output of any system globally, capable of manufacturing sizable volumes of the product.
You will manufacture more quickly at optimum cost with absolute consistency and quality at higher margins.
As a pie manufacturing solution, it’s hard to match in low costs vs high output; Ensuring you higher than normal margins by innovating process and its cost reductions.
When your business has reached its production capacity, simply add a second Max Solution to double your output to 20 000 and further slash operational costs through the simplification of HACCP.
It provides versatility to make pastry products, pies, Empanadas. Pre-form pizza bases, chapati, rotis and more.
We can make dies to suit almost any shape; Including complex fluted pie containers, square, rectangular, oval, or other non-round shapes are available for choice.